
A place to share YOUR boat building story
Glen-L Marine Designs - 9152 Rosecrans Ave. - Bellflower, CA
90706
In this issue
GLEN-L Update
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The big news in this WebLetter is that I edited it all by
myself, so now there's no one else to blame. I really
hope that you'll all find this edition both
entertaining and worthy of your time in terms of
boatbuilding substance. I know that you're all used to
Barry's style, so I've tried to not put too much
of my own personality into it (yet), but, watch out, my
own (some call it "odd") sense of humor and
personality will become more and more apparent over the
next few months. That being said, please do me (and
yourselves) the favor of sending me some feedback about
this issue. It would be extremely helpful to hear from you
what you liked, what you didn't care for, and what you
think is missing in order to make this the most valuable
publcation it can be for you.
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Big News! Don't tell anyone that you heard it
from me, but Glen has been working on a new
"Boatbuilder's Notebook" which is a
complilation of many of the things you need to know when
building (or thinking about building) a boat. It will
cover what you need to know "without all the bells
and whistles; just the basic info." From the
foreward:
"This 'Notebook' is primarily slanted
toward the builder or prospective builder whose
interest is a plywood boat of trailerable size, power
or sail. Yes, most of the information will apply to all
sizes and types of boats...to make your boatbuilding
project easier and subjects quicker to locate...each
subject is titled and that's what's covered;
not a lot of prose but simple basic condensed
facts...."
I can't give you an approximate publication date for
it yet, but I don't think it'll be too far down
the road...I'll keep my ear to the ground and keep you
updated as much as I can.
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No doubt you’ve heard the latest news that the
stimulus package has been signed by President Bush, so get
your tax returns in and be on the lookout for a check in
May or June. Everyone who files a tax return will receive
a FREE $600 ($1200 for married couples, more if you have
children). Since this whole exercise is designed to
stimulate the economy, I hope you won't do anything
unpatriotic like paying off your bills or (ugh!) saving
the money for a rainy day; let's all really focus on
stimulating the economy, and what better way to do so than
by purchasing some Glen-L plans/supplies and building a
boat! Now that's not only a stimulant to the economy,
it's an investment in a lifetime of memories!
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Finally, remember that the WebLetter is prepared between
other responsibilities and the finished product depends a
lot on input from Glen-L builders. If you have a story to
tell, don't be bashful, our readers are interested in
your boatbuilding project. Don't worry about grammar,
spelling, etc. Three people proofread the WebLetter and we
often make corrections. Email your story, attach photos
with captions. Seeing other projects is a great help to
builders. Thanks so much to those of you who contributed
to this WebLetter.
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West Coast Rendezvous, May 4,
2008 at Bethel Island, CA
"Bring your boat, Share the experience"
Editor
Announcing! Glen-L Tee Shirt Contest Winner
Yes, we have a winner of our recent
contest to find a new Glen-L Tee Shirt design. Dennon
Osterman of Toronto, Ontario, Canada is the winner with his
original and classy design: click on picture to see
front and back of shirt 
Congratulations Dennon and thank you so much for your hard
work. We'll let everyone know when the new shirts are
available for purchase…
In an upcoming Newsletter, we'll post photos of all the
submissions that we received so we can give due recognition
to all of you who contributed to this contest - I just
didn't have time to do it for this issue… thank
you again to all the participants!
--- Gayle
Building the Glen-L Series 1700 Trailer
Update by Ray Macke
The "Gathering" of 2007 was
approaching and I was planning to attend but had a problem. For
the past year or so I have been a little ashamed of my trailer.
It has been a beast of burden transporting Therapy for thousands
of miles yet receiving little in the way of TLC. Sure, I
repacked the wheel bearings and kept the lights functional but
that was about it. As the seven years have passed since new
hydrated iron oxide
(Fe2O3-nH2O)
has slowly made an appearance in various locations. Yes,
that's cancer of everything steel - RUST. I need to clarify
that only a small part of this was due to actual wear and tear
of highway use. There were some rusting rock chips on the
fenders and the forward faces of cross members but those alone
were not enough to warrant a total repaint.
Where the real problem existed was in the bunk mounts. In
retrospect, this was caused by a design flaw I created in
mounting the carpet covered bunk boards to the frame. As can be
seen in the photo below, I cut spacers of 3" channel, which
I welded on edge to the frame. On top of those I welded a flat
3/16" thick plate with a hole drilled for the galvanized
carriage, which attached the treated bunk board. They looked
very clean and were extremely strong.
BUT - they rusted horribly. The main reason was . . .
Continue
Viking Ships: The Drakkar
Out of the fragmented world of Europe in the Middle Ages, after the decline
of the Western Roman Empire, several societies began to make
their presence felt. One of those societies was that of the
Norsemen, or more commonly known, the Vikings.
The Vikings' primary mode of transportation was a boat
pulled by oarsmen. In the first millennium, these boats were
small, but by the 10th century, the longboat had come into
use and nothing instilled fear in the hearts of Medieval
Europeans more than the sight of an approaching Viking
longboat full of men ready to pillage and plunder.
The longboat had a shallow draft and could be easily sailed
up shallow rivers, and ranged in size from a few dozen feet
to over one hundred and fifty feet. The Vikings used the
longboats to conduct raids against isolated towns and
monasteries in France, Germany, and England, as well as
Russia and even the Mediterranean Sea.
The Drakkar
Nothing is as symbolic of the Vikings as the longship or
drakkar. Also called a dragon ship by its enemies, the drakkar
was really a warship designed to carry fearless Viking warriors
on their raids across Europe over a millennium ago.
Continue
Tech Talk: Clinker Planking
T here is nothing
particularly mysterious about clinker and carvel
planking. Although rarely practiced by boatbuilders
today, these methods can be used to create boats
with far more character than the typical
mass-produced vessel.
One of the quickest and cheapest ways to plank
small wooden craft since Viking times (see article
above on the Drakkar) clinker work is more popular
than ever among amateurs today, especially for
dayboats, fishing boats, tenders and dinghies.
Clinker building is a method of constructing hulls
of boats and ships by fixing wooden planks (and in
the early nineteenth century, iron plates) to each
other so that the planks overlap along their edges.
The overlapping joint is called a land. In any but a
very small boat, the planks will be joined also, end
to end. The whole length of one of these composite
planks is a strake. The technique developed in
northern Europe and was successfully used by the
Vikings. The Tang (7th century AD) and Song (9-11th
century AD) Chinese developed the technique
independently. The construction method is known in
some places as lapstrake.
Examples of clinker-built boats, and which are
directly descended from those of the Viking
ship-builders, are the traditional round-bottomed
Thames skiffs, built of mahogany, which can still be
seen on the River Thames in England, and the larger,
(originally) cargo-carrying Norfolk wherries.
Building a dinghy
Since the ninth century, perhaps culminating in the
nineteenth, many ships were clinker-built. Although
it was developed primarily for use on wooden ships,
some later iron ships also used this method. To give
an understanding of what it involved it is best to
describe the building of a dinghy. The reader should
allow for the added complexity which comes from
constructing larger sized boats.
A comparison
of clinker-building and carvel-building styles.
Planking
In building a simple pulling boat, the keel, hog,
stem, apron, deadwoods, sternpost and perhaps
transom are assembled and securely set up. In normal
practice, this will be the same way up as they will
be in use. From the hog, the garboard, bottom,
bilge, topside and sheer strakes are planked up,
held together along their lands by copper rivets. At
the stem and in a double-ended boat, the sternpost,
geralds are formed.
That is, in each case, the land of the lower strake
is tapered to a feather edge at the end of the
strake where it meets the stem or stern-post. This
allows the end of the strake to be screwed to the
apron with the outside of the planking mutually
flush at that point and flush with the stem.
This means that the boat's passage through the
water will not tend to lift the ends of the planking
away from the stem. Before the next plank is laid
up, the face of the land on the lower strake is
beveled to suit the angle at which the next strake
will lie in relation with it. This varies all along
the land. Gripes are used to hold the new strake in
position on the preceding one before the fastening
is done.
Continue
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Luxury Yacht Diving Competition
  
This boat took first place at the exclusive annual Luxury
Yacht Diving competition
with a spectacular forward twist. The judges gave it a very
respectable 9.3, commenting that points were lost due the
large size of the splash.
That Old Boat
This poem is somewhat longer than usual but
that's what it took to tell this story from my
boat-building past.
When I was younger
And not so boat-wise
I bought an old hull
With two other guys
That worn wooden
boat
Was 28 feet long
Abandoned at the marina
We got it for a song
The bottom was
sound
The deck only so-so
Two husky V8 engines
Resided down below
One of those
engines
Had thrown out a rod
The other one ran, but
Only by the grace of God
We fixed that boat
good
The engines and the leaks
And had that boat looking
Right at her former peak
Yet problems were
common
One thing after another
Steering failed when a shaft
Broke right at the rudder
A few holes in a fuel
tank
Caused some strange antics
40 gallons of gas in the bilge
Resulted in multiple panics
We used it all that
summer
On trips here and there
We fished and we partied
We had no time to spare
But three guys out
boating
Were a really strange brew
Best way to describe us …
Three captains, no crew
Then one of my
partners
Called me up to say
That old boat was a goner
It sank there on that day
He went out for a
cruise
Off-shore in a fog
While running at full speed
The boat struck a log
Holed through the
bow
She quickly did sink
My friend only had time
To escape into the dink
We were saddened by the
loss
But yet there was mirth
You see, the boat was insured
For twice its actual worth
-- ArtDeco
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Calculating Maximum Boat Capacity
Q UESTION: Sea Knight Maximum
Capacity
I was looking over the USCG Safety Standards for Backyard
Boatbuilders to get the information on max. load/person/gear.
On page 6 it begins with filling the boat with water and
counting the buckets full, then figuring out the weight of
water it took to fill it. After searching for the part saying
it was a joke, I realized they were serious.
Have those calculations been done for the Sea Knight?
ANSWER: We concur, the USCG method
of filling the boat with water is not a practical method.
They do have a method to calculate the interior volume, but
it is rather complex. A short method follows that is
reasonably accurate for the purpose and is on the
conservative side. It assumes that the boat was built per the
plans.
Plansheet 2 shows the sections of the hull in HALF SECTION.
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Strike a line parallel to the reference line at #0
(transom) sheer level. The square footage of the area
below this line and inside the hull outline must be
calculated at #0, #2, and #5. The drawings are to 1 inch =
1 foot scale.
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The area can be figured by dividing these areas into
geometric shapes (rectangles and triangles). The area must
be in SQUARE FEET.
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The simplest way to do this is to use transparent graph
paper with a 1/4" square grid. Each square in scale
is 3" or 16 squares per square foot.
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Lay the graph paper over the section drawing and count the
squares in each of the three sections.
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Figure the area of each of the three stations.
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Add them together and multiply by 2 (2 halves).
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Multiply by 5' - The result is in cu. ft total volume.
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Mutliply the cu. ft. by 64 (weight of water)
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The final answer is the weight required to sink the boat
to the sheer level.
We've taken some liberties on the conservative side as to
where the sections are taken, but it's probably as
accurate as filling the boat with water.
When the US Boating and Safety Act
was first passed we assumed we would be required to calculate
these figures for each design. We contacted the USCG to ask
how we should go about this and they asked if we built the
boats... no, then you cannot make the calculations. Only the
builder can certify the figures as the builder may not follow
the plans.
For More Information see USCG Regulations FAQs
"All you
have to do is know where you're going.
The answers will come to you of their own
accord."
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Shop Talk:Applying Finishes Over Epoxy Coated Surfaces
All exposed epoxy surfaces should
be painted or varnished with a high ultra-violet (U-V)
resistant varnish to protect the surface against potential
long-term breakdown from U-V radiation, a phenomenon which
occurs with all boatbuilding resins. POXY-SHIELD®
provides an excellent paint base for most paints and
varnishes, even though varnished coatings will still require
periodic renewal. Interior areas not exposed to sunlight can
be completely coated and finished with resin alone, and in
many cases, this can be done PRIOR to putting interior
components in the boat.
While marine paint system
technology is a rapidly advancing field where direct
unqualified statements may be subject to change and revision
in a relatively short period, in general, just about any
paint commonly used on boats can be used on boats made with
the GLEN-L EPOXY ENCAPSULATION SYSTEM. These include the
standard-type marine enamels, silicon/alkyd types, epoxy
paints, and the one or two-part urethanes. With many marine
paints, manufacturers recommend an "etching" primer
over polyester or epoxy coated surfaces, with or without
fiberglass.
Linear polyurethane (LP) systems
can usually be applied directly over epoxy coated surfaces
without primers, but they are costly and frequently have much
more critical application parameters. Many brands and types
of marine paints are available which are suitable for roller
or brush application by the amateur. Marine paints are
extremely durable, and most give a high-quality "yacht
finish". Marine paints and varnishes are formulated to
stand up to gasoline and other solvents found in a marine
environment as well as the strong, direct and reflected,
ultra-violet light. While expensive at first, marine paints
may be less so over the long term because these finishes last
longer in a marine environment. Remember that if your boat
remains in the water for long periods, it will require an
anti-fouling type bottom paint.
An alternative to marine paint
systems, particularly on smaller, low budget boats, are
industrial grade alkyd enamels. Like marine paints these
paints may not be available in local consumer paint stores
and may take some searching to find. As in all cases with
various paint products, always follow the instructions
provided by the paint manufacturer to the letter. lf
questions arise, contact the paint manufacturer directly for
his advice, since most firms have highly qualified technical
staffs that will know how to answer questions.
Continue
Recent email:
Subject: Quagga Mussel Danger
Date: 5 March 2008
... On a distant-but-related note, our favorite lake for sailing
(I have a Holder 14) for many years has been Lake
Casitas, just outside Ojai. It's a great lake that
allows no swimming or Jet Skis, so it's really nice for just
cruising.
Unfortunately, the quagga mussel also likes Casitas, and the
lake may be closed to recreational boating for a year. It
hasn't happened yet, and I expect that there will be a lot
of discussion about this one, but the mussel infestation has
become a big problem.
You might suggest in the next newsletter that folks wash out
their bilges and bait tanks after leaving one lake and before
launching at another.
You guys are probably aware of the problem, but I thought
I'd bring it up anyway.
--- Mark Shipley
Editor's Note: As
of 4 March 2008 Lake Casitas has closed to all outside boats
for one year (click on Lake Casitas link above for more
information).
Subject: Wooden Boat Show
Date: 21 March 2008
In your last newsletter you had a note to contact you if someone
is showing their boat at the WoodenBoat Show in Mystic Seaport. My wife
& I will be showing our boat, a Cabin Skiff, for all 3 days
in June. Photos of the boat, before it was totally completed are
in the customer photo section (I have to send in some completed
photos).
--- Ed Skulski, Lancaster, NY
Editor's Note:
Anyone else with a Glen-L design planning on displaying or
even just attending the WoodenBoat Show (in Mystic,
Connecticut, June 27-29) please contact us so that we can
support you in any way we can. We think it would be great fun
if all the Glen-L boatbuilders could meetup sometime duing
the show!
Subject: T-Shirt Contest Winner
Date: 21 March 2008
Hey, the t-shirt looks beautiful. Even though I have yet to
build a Glen-L boat, I want a shirt! I will be proud to wear
it.
About building a boat...I just don't have the room to build
it or store it. I live in San Diego and you would think that I
could find the space, but...I haven't. My wife seems to
think that the garage is for her car!!!!
She still hasn't seen the wisdom of making the garage a
workshop...
Thank you,
--- Nick Vanmatre
Subject: T-Shirt Contest Winner
Date: 21 March 2008
Nice Shirt, good pick.
--- George R Osborn
Subject: T-Shirt Contest Winner
Date: 22 March 2008
Congratulations to the winner. A great design for a great
designers and builders!!
--- Ed Tobin
Subject: T-Shirt Contest Winner
Date: 21 March 2008
Great Design and logo, 'Glen L' will be worn around the
world too.
--- William McAvoy
Subject: The "Mac" Clamp
Date: 3 March 2008
About 20 years ago I made an 18 foot canoe and an 11 foot sail
boat from Glen-L plans. I'm 86 years old now, and I still
work 3 days a week; it keeps me young. I'm also working
(slowly) on my Harbormaster (23' trailerable harbor
launch).
I didn't have enough to keep me busy so I started on the
Harbormaster. I may expire before it's finished, but I am
having fun. All this is with no helper. I feel if I
don't complete it, my grandson-in-law will finish it. He has
his eye on it. But it still is fun!
I wanted to let you know that I invented a new clamp to hold
the gluing of the permanent forms made from 2 x 1/4 material, as
well as the stem. The clamp works like a charm and does the work
of an extra hand. It is like the safety pin, though. After you
see it you will say "Gosh, I could have done
that!"
I made holes in the forms 8 inches apart (so that equal
pressure could be applied from the starting end); as you apply a
clamp the strips bend and adhere to each other. When you get to
the end you have a very well formed and solid, permanent
rib.
Here are some pictures of my clamps:
Photo #1 - I bought 3/4" hardwood dowels, drilled
a hole in each end (being careful to put holes as straight and
close together so that the matching ¼" threaded rods
will fit).
Threaded rods cut to desired length. I put a single nut on one
end and a double nut on the other end so that a drill can be
applied. The purpose for this is so the drill will actuate on
the double nut and a wrench can be used at the opposite end . .
. at times you will have to tighten and in a moments notice back
off the pressure so the double nut trick works fine.

Photo #2 - An application at work. Even though you get a little
glue on the top dowel, don't worry; a little tap and it
releases with no after effects.

Photo #3 Here we have the one inch holes drilled in the stem
form with the clamps inserted to show what can be done with a
little ingenuity. Be sure to place a flat washer between the nut
and the dowel to keep the nut from digging out the dowel when
things get tight. Believe me, the nut will dig into the
dowel and split it.
I hope I have given someone a "helping hand."
The clamps worked very well for me, and they will put QUITE a
force on whatever you are clamping. Before I found that out I
squeezed a rib down tight and let it set (harden) and it had a
dent in it. I have been a rancher most of my life and have had
at times to make a new tool to take place of one I didn't
have.
Here's one for you . . . I flew back home from Wyoming one
time in a single place small aircraft which had no battery, no
radio, and no generator (simply because the engine had no place
to install a generator). Well, I thought about that for several
months; decided I would play with my pickup truck and make it
run without a generator. I succeeded, drove the pickup for a
month without a generator. I was going to get it patented but
they wanted too much money, so I gave the idea to my
grandson.
It was like building a boat … F-U-N!
H.R. "Mac" McGalliard
Texarkana, TX
Subject: The Whitehall
Date: 12 March 2008
Hello Mr. Witt, this is Scot Copeland in San Diego. I'm a
school teacher and boatbuilder, and have recently been
introduced to the Whitehall. I'm hooked and am going to
build one for myself to use here and in the Sea of Cortez. The
one I sailed and rowed was Kurylko's 18'
"Alaska." It's designed for expedition use and I
thought maybe I'd look for something a little shorter,
without a two sail rig.
I found the 17' Whitehall in John Gardner's book
"Building Classic Small Craft." I have enough
beautiful 1/8" red cedar veneer to cold mold two layers
over strip, which I'd prefer to do with this next boat.
Gardner's plans are for carvel, of course, so I searched for
plans accommodating modern construction. I found your Whitehall
design. I'm after a historical set of lines, and not after a
lightweight "modern" interpretation of a Whitehall, if
you know what I mean. I just was able to print your body plan
and that looks pretty similar to Gardner's lines and the
deadrise he claims as typical of the type.
My question is this: how faithful to the traditional Whitehall
genre is your boat? And, can you tell me
more about how satisfied you are with the design? Would I be a
fool not to build your Whitehall?
Thank you.
--- Scot
P.S. I build a boat with my fifth graders each year. Here is a
photo of last year's stitch and glue outrigger, which I took
the panels shapes off of a model we made.
Gayle Answered Scot
as follows:
"Thank you for your interest in our Whitehall design.
We agree, the Whitehall is a beautiful design and I'm
sure you've seen some of our customer photos of the
finished boat online. This design was taken from classic
designs, but not any one in particular. We are very happy
with this design and would you 'be a fool not to build
her?' Hmmm, of course you would!"
Subject: Wildfires
Date: 10 March 2008
Gentlefolk, I'm sad to report my Glen-L 8-Ball and my Glen-L
25 sailboat completely burned in the Wildfires of Southern
California on October 21, 2007. Both were a part of my family
for many years and I taught my children to sail in the Eight
Ball.
We also lost our home, barn, shop, 6 cars and all farm
implements and everything we own except our pickup truck and my
wife's car.
You have great plans and great designs. My very first Eight
Ball was stolen soon after completion but I was able to build
another boat.
When I find a new home I plan to build another boat, probably a
powerboat of some sort.
Kindest Regards,
--- Sam Frazier, Lazy Coyote Ranch, Ramona, CA
Subject: 11 ft. Feather "Blue Chip II"
Date: 24 March 2008
"Blue Chip ll," an 11ft. Feather, was built around
1982/83 by a John Sargarvy. John moved here to the UK some years
ago, bringing Blue Chip ll with him. He became a member of
Liverpool Sailing Club and during this time Blue Chip was stored
and suffered some minor damage. More than anything, the years
had caught up with her, and as John was moving house, with no
place to keep her at his new home, he offered her to be used as
a club boat.
I took it upon myself to apply the t.l.c. that she badly
needed. At some stage John had replaced her centreboard with
small bilge keels but otherwise she is more or less as built. At
least I have tried to keep it that way. It seems strange that
she has no toe straps or kicking strap (boom vang to you guys!)
but John assured me that she never had any. Any way I
digress!
You've probably got boats all over the world, but hopefully
Blue Chip ll will provide our junior section, some of whom come
from under-privileged backgrounds, with sailing experience here
on the River Mersey. Despite being 10 or 12 miles from the river
mouth leading into Liverpool Bay, Liverpool Sailing Club is
situated on a 3½ mile wide stretch of the river.
I only hope that all the hard work has given her a new lease of
life!
Regards,
--- Nick Wynn-Williams, United Kingdom
Age is a State Of Mind...huh?!
The captain of the whaler found himself in need of a lookout on
short notice. The ship was scheduled to return to the hunt the
next day and the owner of the whaler was very demanding and
unpleasant when disappointed. The captain put out the word that
a sharp-eyed lookout was needed and any candidates should report
to the ship that evening at 1700 hours sharp.
At the appointed time the captain arrived on deck finding only
one candidate onboard; a very old looking man. "How old are
you?" asked the captain.
"I'm eighty years old last November and I have the
sharpest eyes in town" said the old man. "Is that
so?" laughed the captain. Knowing he could not read it
himself, he said, "Tell me old man, what does that sign say
on the dock across the bay?"
The old man said, "No fishing by order of the
constable." The captain was shocked when he verified it
using his telescope. That was exactly what the sign read!
"Well, that's all well and good," said the
captain, "but you'll never be able to get to the
crow's-nest being a man of advanced years." With that
the old man took off and traversed up the mast, slapped the
crow's-nest and returned to the deck in front of a totally
shocked captain. "You're hired!" yelled the
captain, "I have never been so impressed with a seaman than
I am with you on this day. Report for duty, ready to ship out at
dawn."
The next morning after the old man had reported for duty, the
ship's helmsman and harpooner visited the captain's
cabin and expressed concern about the captain's new hire.
"He's an old man," said the harpooner,
"he'll never see the whales and I'll not know where
to aim!" "Yes," said the helmsman, "and he
must be too feeble to climb the mast to give me a heading to
steer!" "Fear not," said the captain, "That
old man is one of the best candidates for lookout I have ever
seen. He'll do just fine."
The whaler was out on the very next day and ready for action
when the shout came from the crow's-nest, "Whaaaaale
Ho!" Excitedly the captain yelled, "Great job lookout,
in what direction does the whale swim?" There was no
answer. Again the captain yelled, "what direction should
the helmsman steer?" Still no answer came from the
lookout.
Finally, after a very long pause, a soft voice drifted down
from the crows-nest...
"I forget."
Build more boats
GLEN-L boats, of course
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